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<Table name="Customized Lean Case Studies">
    <Row>
        <Author>Manouk Nijhof</Author>
        <Abstract>After a takeover in 1997, SPX Assen started to refine markets and to focus on core activities (in contrast of being “stuck-in-the-middle”). This process could be related to the method of product profiling. The changes resulted in several positive outcomes.</Abstract>
        <Keywords>Product profiling – Refining markets and focus on core activities</Keywords>
        <Anonym>Nein</Anonym>
        <Companyname>SPX Flow Technology</Companyname>
        <Companyaddress>Assen</Companyaddress>
        <Companycountry>The Netherlands</Companycountry>
        <Lineofbusiness>Miscellaneous Manufacturing Industries</Lineofbusiness>
        <(Approx.)yearlyturnover>> 1.000.000.000€</(Approx.)yearlyturnover>
        <Numberofemployees>50 - 100</Numberofemployees>
        <Percentagetemporaryworkers>0% - 5%</Percentagetemporaryworkers>
        <Principalrangeofproducts>Product types plus customer-specific variants</Principalrangeofproducts>
        <Majorproductquantities>Make-to-order (one-of-a-kind)</Majorproductquantities>
        <Principaltypeofproductionorganisation>Cellular manufacturing</Principaltypeofproductionorganisation>
        <Whowasthetrigger/customeroftheproject?>Managing Director</Whowasthetrigger/customeroftheproject?>
        <ProjectType>Focus on core activities</ProjectType>
        <Leanisalreadyfullyestablished>Not really true</Leanisalreadyfullyestablished>
        <WhatwasoristhemaintriggertoimplementLean?>Reduction in lead time</WhatwasoristhemaintriggertoimplementLean?>
        <CaseStudy><p style="margin: 0px 0px 13.33px;"><span style="margin: 0px;" lang="EN-US">After the
takeover, a number of changes were implemented, mainly focused on redefining
the markets and focusing on core activities. The core activities of the company
were defined as the development, production and sales of centrifugal pumps. The
company finished their work for third parties, which previously accounted for
20% of the production capacity. The company also decided not to make
displacement pumps anymore. The design, plus the associated markets, was sold
to another company. One reason for the sale of this type of pump was the
required investments in production (manufacture + assembly). Besides, the
nature of the required R&amp;D efforts did not fit with the further development
and production of centrifugal pumps.&nbsp;</span></p>

<p style="margin: 0px 0px 13.33px;"><span style="margin: 0px;" lang="EN-US">Furthermore,
management decided not to make the standard parts of the centrifugal pumps
anymore, but to have them delivered from a sister company in India. This means
that SPX Assen only produced small series of parts.</span></p>

<span style="margin: 0px;" lang="EN-US"></span>




</CaseStudy>
        <Top1waste>Waiting</Top1waste>
        <Top2waste>Inventory</Top2waste>
        <Top3waste>Transport</Top3waste>
        <StartingSituation><span style="margin: 0px; line-height: 115%; font-size: 12pt;" lang="EN-US">

</span>

<p style="margin: 0px;"><span style="margin: 0px;" lang="EN-US">In 1995
the organization was confronted with the consequences of a general economic
malaise. The operating profit decreased. The market placed increasingly higher
demands and more serious competitors were added. Furthermore, internal
operations were under stress due to the deteriorated situation.</span></p>

<p style="margin: 0px;"><span style="margin: 0px;" lang="EN-US">In 1997,
the organization was taken over by another company. In
this case description, we focus on the company’s strategy to refine markets and
focus on core activities.</span></p>

<span style="margin: 0px;" lang="EN-US"></span><p>

<strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><b></b></strong></strong></strong></strong></strong></strong></strong></strong></strong></strong></strong></strong></strong></strong><em><em><em><em><em><em><em><em><em><em><em><em><em><em><i></i></em></em></em></em></em></em></em></em></em></em></em></em></em></em><u></u><sub></sub><sup></sup><del><del><del><del><del><del><del><del><del><del><del><del><del><del><strike></strike></del></del></del></del></del></del></del></del></del></del></del></del></del></del><font face="Calibri"></font><font color="#000000"></font><font face="Times New Roman"></font><br></p><span style="margin: 0px; line-height: 115%; font-size: 12pt;" lang="EN-US"><font face="Calibri" color="#000000"><strong><strong><strong></strong></strong></strong><em><em><em></em></em></em><del><del><del></del></del></del><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><strong><b></b></strong></strong></strong></strong></strong></strong></strong></strong></strong></strong></strong></strong></strong></strong><em><em><em><em><em><em><em><em><em><em><em><em><em><em><i></i></em></em></em></em></em></em></em></em></em></em></em></em></em></em><u></u><sub></sub><sup></sup><del><del><del><del><del><del><del><del><del><del><del><del><del><del><strike></strike></del></del></del></del></del></del></del></del></del></del></del></del></del></del><br></font></span>




</StartingSituation>
        <Evaluation><p style="margin: 0px 0px 13.33px;"><span style="margin: 0px;" lang="EN-US">The changes
resulted in a significant reduction of the lead times of customer orders from
several days (depending on the product type) to one or few days. <span style="margin: 0px;">&nbsp;</span>Due to the choice for only making centrifugal
pumps and the increased efficiency in the assembly, the number of employees has
been reduced from approximately 160 to only 100 people. This was achieved
through natural redundancy of personnel.</span></p>

<p style="margin: 0px 0px 13.33px;"><span style="margin: 0px;" lang="EN-US">The market
situation improved considerably is the upcoming years. The company supplied and
still supplies high-quality pumps for a wide variety of applications. Often
customers do not have a real alternative to the pumps. And if there was an
alternative, SPX Assen competes on quality and speed. They are not the cheapest
among all the competitors. </span></p>



<p style="margin: 0px 0px 13.33px;"><span style="margin: 0px;" lang="EN-US">In the
course of years, the manufacturing department of the company became also considerably
smaller. The management of the company however decided to keep modern
production equipment and, eventually purchase new machines, in order to produce
special or unique components.<span style="margin: 0px;">&nbsp; </span>These
items are directly delivered to cells. <span style="margin: 0px;">There
is no need for a warehouse between parts manufacture (elsewhere or at home) and
assembly. Only for very large series, which are supplied from India, the
warehouse is used.</span></span><span style="margin: 0px;" lang="EN-US"><font face="Calibri" color="#000000"><br></font></span></p>




</Evaluation>
    </Row>
</Table>