Customized Lean Case Studies

Author Oladipupo Olaitan
Abstract An implementation of a Nested Configuration of Lean Production control mechanisms and Other control mechanisms developed and carried out in a high product mix manufacturing company.
Keywords Polca, Conwip, Kanban, control mechanisms
Anonym Ja
Company name
Company address
Company country
Line of business Furniture And Fixtures
(Approx.) yearly turnover 25.000.000€ - 50.000.000€
Number of employees 1.000 - 5.000
Percentage temporary workers 0% - 5%
Principal range of products Standard products, plus variants
Major product quantities Small batch production
Principal type of production organisation Line production
Who was the trigger / customer of the project? Project Manager
Project Type Introduction of lean production control
Lean is already fully established Not really true
What was or is the main trigger to implement Lean? Reduction in lead time
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Top 1 waste Inventory
Top 2 waste Transport
Top 3 waste Waiting
Starting Situation

Too big material buffer stocks

Low visibility and traceability between operations

Most of existing improvement efforts have focussed on process technology innovations

Limited experience with Lean for production control

High motivation (at all levels) to apply other changes to get the best out of process technology improvements

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